Traveling the New Product Pipeline


Food companies are increasingly working with restaurant operators to create custom products. Understanding the process can help facilitate the customization partnership. Robert Danhi, a research chef and culinary consultant specializing in Asian cuisine, has developed menu products for both restaurants and suppliers. Danhi leads us through the seven R&D steps, which can take anywhere from a month to a year to complete.


Jot down ideas. To end up with one product, I make a list of 10 detailed ideas to discuss with the client.


Pare down the list. We zero in on three to five ideas that are different enough from each other. Then I take each item and develop several variations. A spring roll, for example, is broken into its components—wrapper, filling, sauce, etc. I provide a few options for each component to maximize flexibility.


Create a protocept. This is a physical sample that looks, feels and tastes like the product that will be delivered to a restaurant kitchen and/or set before a guest. After some trial and error, I usually present about five protecepts for evaluation. The feedback from taste testers ranges from “I want the sauce a little thicker” to “it’s too messy to eat out of hand.”


Make up benchtop samples. Working from the accepted protocepts, I use ingredients that can be sourced in quantity from approved suppliers. For example, instead of using an 8-ounce jar of sauce, I’ll purchase the sauce in foodservice-size pails like a manufacturer would use in a plant.


Scale up. The product is brought to the manufacturer’s floor for a plant trial with the restaurant team in attendance. Even though a lot of time and money is invested in benchtop samples, the reality is that the window of acceptability may change once you scale up production.


Go into test market. Plant trial samples are sent to one or more restaurant locations to make sure they work operationally in the kitchen and front of house.


Full scale-up. The product goes into full production run and is put on the menu. Although this is the final step in R&D, the process is not over. Both manufacturer and operator should revisit the product after it’s up and running on the menu to see how it’s functioning. More tweaking is sometimes needed. 


Product introductions


Many consider restaurants to be on the cutting edge of eating trends, but when it comes to new products, retail often leads the charge. Take the case of trans fat-free oils, notes Suzy Badaracco, president of Culinary Tides, a trends forecasting company based in Portland, Oregon. They first appeared on supermarket shelves, and it wasn’t until restaurants jumped on their suppliers to get the oils and shortenings that they were produced in large enough quantities.


Mintel Menu Insights in Chicago tracks both retail and foodservice trends. These are the numbers for U.S. product launches between January and September, 2007.



Beverages:
1,651

Bakery:
1,468

Sauces & seasonings:
1,378

Confectionary:
1,160

Snacks:
1,198

Meals (Entrees):
1,008

Processed fish, meat & egg products:
740

Desserts & ice cream:
657

Dairy:
680

Spreads:
396

Total number of new products:
11,748 


Cuisines to watch


American Express MarketBrief reports that Italian, Chinese and Mexican remain the top three preferences among the dining public. But other global cuisines are gaining favor. More diners named Indian and Sushi as appealing choices in 2007 vs. 2006. And when asked what they would like to try in the future, Caribbean, Moroccan and Spanish were mentioned most often.

More From FoodService Director

Industry News & Opinion

Hutchinson Middle School in Hutchinson, Minn., invited students to help serve lunch in an effort to encourage their peers to try new, healthy recipes, Hutchinson Leader reports.

The students, who are part of the school’s Students in Action Club, created posters to advertise the new meal and helped serve it to students during lunch.

The school’s kitchen manager, Janet Schmidt, said that around 37 more students than normal got in line to try the meal. The school plans to have students from the club help serve lunch once every month.

Read the full story via Hutchinson...

Industry News & Opinion

In an effort to trim costs, the country’s largest senior living company laid off 100 staff members, including regional dining services directors, reports Senior Housing News .

Not all employees who were laid off will technically leave the company, Senior Housing News notes, as some will be reassigned to alternative positions. Brookdale recently posted third-quarter earnings that fell short of analysts’ expectations and that the company’s CEO called disappointing.

At the end of last year, the Brentwood, Tenn.-based company employed 53,000 workers on a full-time basis, and...

Industry News & Opinion

After receiving mixed feedback from parents, Randolph County School District in Asheboro, N.C., is inviting parents to tour the district’s kitchens and cafeterias to see how the food for school meals is made, Fox 8 reports.

School officials say that the tours, part of the district’s first Food Day for Parents, will give parents an inside look at the upkeep of the facilities, as well as enable them to sample some food and see how the district is upholding USDA guidelines.

Officials also hope that the tours will provide them with more guidance on what parents and students are...

Industry News & Opinion

After fielding complaints from parents and students, Sodexo is launching an initiative to improve dining services at Emerson College in Boston, the Berkeley Beacon reports.

The initiative will kick off this month with an event dubbed Fresh Start, marking the start of several moves aimed at improving service—including the hiring of a new executive chef, the addition of a second sous chef, and retraining current staff on food preparation and presentation.

Members of the Emerson community will also be able to share feedback through the introduction of monthly forums, as well...

FSD Resources